HARDWARE / PRODUCT

Apollo Constellation Engine

Apollo Fusion (Astra)
Apollo Constellation Engine

ACE is a compact Hall-effect thruster propulsion system developed by Apollo Fusion (acquired by Astra in 2021) for smallsat and constellation electric propulsion, offering multi-propellant (krypton or xenon) operation at 400 W.

Technical specifications

Thruster type
Hall-effect thruster
Propellant
Krypton, Xenon, or proprietary propellants (multi-propellant capable)
Input power
400 W (operable 280-600 W)
Thrust (Krypton)
~18 mN
Thrust (Xenon)
~25 mN
Specific impulse (Krypton)
~1,300 s
Specific impulse (Xenon)
~1,400 s
Thruster mass
1.0 kg
PPU efficiency
95%
Radiation tolerance
Radiation-tolerant PPU >20 kRad (LEO, 5-year life); radiation-hardened PPU >50 kRad (up to GEO, 15-year life)
Flight heritage
Selected by York Space Systems for a 10+ satellite LEO constellation (2022); used on Spaceflight Inc. Sherpa-LTE orbital transfer vehicle; multiple on-orbit flights since ~2021 as Astra Spacecraft Engine; ground tested to 12,000+ cycles

About

The Apollo Constellation Engine (ACE) is a clean-sheet Hall-effect thruster propulsion system built by Apollo Fusion, a spacecraft propulsion company acquired by launch and space systems company Astra in 2021. ACE is designed for satellite orbit-raising, station-keeping, deorbit, and constellation deployment, targeting the growing market of LEO smallsat constellations and GEO/cislunar spacecraft. Its innovations include multi-propellant capability with krypton, xenon, or proprietary propellants, a heaterless center-mounted instant-start cathode, novel magnetic lensing and magnetic circuit, and a 95%-efficient single-board radiation-tolerant power processing unit. The thruster (~1.0 kg) has been ground tested from 280 W to 600 W and is baselined at 400 W, delivering ~18 mN thrust and ~1,300 s Isp on krypton, or ~25 mN thrust and ~1,400 s Isp on xenon. Following Astra’s acquisition, the product was rebranded as the Astra Spacecraft Engine (ASE) and offered in single- and multi-thruster configurations scaling to 1,600 W. Customers and flight heritage include York Space Systems (LEO constellation) and Spaceflight Inc.’s Sherpa-LTE orbital transfer vehicle; the thruster family has flown on multiple orbital missions and been ground-tested to over 12,000 operational cycles.

Documentation

No public datasheet yet — request the datasheet / ICD from the supplier.

Source: astra.com ↗